You will need to cut pavers in a precise manner not only for aesthetic value but for appropriate laying as well. Appropriate cutting is crucial for a convenient hardscape so when you are using a DIY approach, you will not have to worry about positioning the pavers. However, cutting pavers can be a daunting task if you are not familiar with the right tools and any hardware knowledge.
But don’t stress out because we have created step-by-step instructions to cut pavers easily. Also, we have discussed different methods so you can choose according to your convenience and skills. Make sure to read the post completely for the best idea.
Essential Tools for Cutting Pavers
Before you start cutting pavers, you will need to collect the essential tools to complete the job. Different paver cutting tools require different tools but some of the most, but the most commonly used tools for cutting pavers include:
1. Masonry Saw or Wet Saw
It is perfect for precise cuts, especially when cutting through thick or tough material such as concrete or natural stone pavers.
2. Angle Grinder
A 4 1/2-inch blade with an angle grinder for bricks, smaller pavers, and detailed pavers such as porcelain pavers. It is a versatile tool for straight cuts.
3. Hammer and Chisel
These are the traditional tools that require less equipment and setup. However, they are only suitable for small hardscape projects.
4. Circular Saw with a Diamond Blade
For cutting marble pavers, use a 7 1/2-inch blade with a standard circular saw. It is a common alternative for larger projects. But this requires caution and steady hands.
Also, you will need to have safety gear such as safety goggles, dust mask, and gloves along with ear protection to ensure safe cutting.
Step By Step Guide To Cut Pavers
Once gathered all the tools and equipment, this is how you can pavers with different methods.
Method 1: Cutting Pavers with a Masonry or Wet Saw
This method is best to get the most professional and cleanest cut. If the material which you are dealing with belongs to the category of hard materials like concrete or stone pavers then masonry or wet saws are the right choice. You will be required to set the saw in a way that is described by the manufacturer. If you have wet saws then ensure that there is enough water in the reservoir to enable the blade to cool and also to minimize dust.
Using a pencil and chalk, draw on the pavers where you wish to cut. To enhance the precision, one can do this process twice. Now place the pavers on the saw’s platform carefully. The line which was drawn should be in line with the blade. Switch on the saw and then place the pavers into the blade of the saw and let it cut through the pavers. It will do the work without having to struggle. This will help in making sure that the paver cutting is done in a very cool and accurate manner without creasing.
Though wet saws provide a smooth and clean cut if you notice any rugged and rough edges then sand them out with a filer or sandpaper. You can rent the wet saw and masonry to cut paver with professional-grade results. It will be worth renting.
Method 2: Cutting Pavers with an Angle Grinder
For DIYers, the angle grinders are handy because of their flexibility. It is also effective when you don’t have access to the masonry saw. They work well for straight cuts on thinner materials.
You should have a diamond blade that is ideal for masonry to cut pavers smoothly. Just like any cutting method, mark the paver surface where you want to cut with a chalk or pencil. Place the pavers on a stable surface so they will not move or use clamps to hold them on place. Start cutting by powering up the grinder and placing the paver’s marked area under the blade. Score the marked line as it guides the blade and reduces the mistakes.
Once you scored, revert to the line and apply a little more pressure for a deep cut. Repeat as necessary as it is required for a more precise cut. If you are working in a tight space with different angles then angle grinders are the convenient and ideal choice. However, they will produce a lot of dust so cut outdoors with it and use a dust mask to secure yourself.
Method 3: Cutting Pavers with a Hammer and Chisel
This is the traditional and most affordable way to cut pavers. It is an ideal method to cut the soft material pavers. You don’t need to have a powerful tool so this method is ideal for quick fixes and repairs.
Start by marking the paver area with a pencil or chalk. Now position the chisel along the marked line and score the surface by lightly tapping it with a hammer. Do this along with the entire line on all sides. Scoring will provide you with a cleaner break. Place the chisel along the line once scoring is completed. Hit it firmly with the hammer. This should break the paver along the line.
This method is easy and quick but will end up with rough edges. Use sandpaper or file to smooth if required. A hammer and chisel is an easy and convenient way to cut pavers. It provides a rustic look. However, this method may have a learning curve so practicing it may be necessary.
Method 4: Cutting Pavers with a Demolition Saw
The demolition saw is also known as the concrete saw. It is popular to cut concrete pavers, masonry, brick, asphalt, tile, steel, and other solid materials. The saw blade used with this saw type is usually an abrasive diamond blade with teeth.
Start by installing a diamond blade suitable for masonry on the saw. Ensure all parts are secure and that the saw is in good working condition. Most demolition saws are gas-powered, so check the fuel level and ventilation if you’re working in a closed space.
Place the paver on a stable surface, such as a sawhorse or a sturdy, flat area where it won’t shift or vibrate. A demolition saw is a powerful tool so make sure you have installed it on a stable surface. Lightly score the paver song with the marbled line holding the saw firmly with both hands. This initial score will help the blade to provide a more precise cut to prevent slipping. Take your time and apply gentle pressure to make sure the scoring is even.
Once the paver is scored, go over the line to let the paver go through the blade. Go over the line again and apply a little more pressure to cut through the paver completely. Keep a steady, controlled pace, and avoid forcing the saw, as it may chip or damage the paver.
After cutting the paver, inspect the paver for any rough edges. While demolition saws usually deliver clean cuts, you can use sandpaper or a file to smooth any irregularities if necessary.
When To Call Professionals To Cut Pavers?
Though DIY paver cut and installation is a thing it requires skills and familiarity towards specific tools. If you are new to such technical work and working on a large-scale project then it is better to call the professionals for assistance. They can provide you with better help to not only cut pavers but the installation as well. Also, if you are dealing with some delicate stones that are expansive and larger then consult with the professionals first to learn different practices to cut the pavers. Understand what will suit your project and park accordingly. Read also our guide on how to install pavers.
Final Thoughts
Precisely cut pavers can enhance the beauty of your hardscape and make your paver project rather convenient. At first, the paver cutting may seem overwhelming, but knowing the right tools and techniques can provide you with clean cuts that make your hardscape look polished and professional. Always choose the right method that suits your project size, material type, and comfort level. Following these steps and tips will ensure that your pavers fit perfectly and enhance the overall aesthetic of your outdoor space.